lundi 5 février 2024

Sensor Diagnostic Methods

1_Sensor:

 Thermistor Coolant sensor Air intake temperature sensor Ambient temperature sensor Etc. 
 2_ Equipment :
 Ohmmeter 

  3_Method(s) :
Connect across the two terminals.

 4_ Results :

 Most thermistors have a negative temperature coeff cient (NTC). This means the resistance falls as temperature rises. A resistance check should give readings broadly as follows: 0 °C = 4500 Ω 20 °C = 1200 Ω
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 1_Sensor:
Inductive Crankshaft speed and position ABS wheel speed Camshaft position. 

 2_Equipment:
Ohmmeter ,AC voltmeter 

 3_Method(s) :
A resistance test with the sensor disconnected AC voltage output with the engine cranking. 
4_Results :
 Values vary from approx. 200–400 Ω on some vehicles to 800–1200 Ω on others. The ‘sine wave’ output should be approx. 5 V (less depending on engine speed.

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 1_ Sensor:

Hall effect Ignition distributor Engine speed transmission speed Wheel speed Current fow in a wire (ammeter amp clamp)

 2_  Equipment :

 DC voltmeter Logic probe Do NOT use an ohmmeter as this will damage the Hall chip.
  3_Method(s) :

The voltage output measured as the engine or component is rotated slowly. The sensor is normally supplied with a 5 Vor a 10–12 V.

 4_Results :

 This distributor switches between 0 and approx. 8 V as the Hall chip is magnetised or not. Others switch between 0 and approx. 4 V A logic probe will read high and low as the sensor output switches.
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1_Sensor :
 Optical Ignition distributor Rotational speed.

  2_Equipment :

 DC voltmeter 
 3_Method(s):

the device will normally be supplied with a stabilised voltage. Check the output wire signal as the device is rotated slowly. 

  4_Results :

 Clear switching between low and high voltage.
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 1_Sensor :

 Variable resistance Throttle potentiometer Flap-type airf ow sensor Position sensor .

 2_  Equipment :

 DC voltmeter or Ohmmeter 

  3_Method(s): 

This sensor is a variable resistor. If the supply is left connected then check the output on a DC voltmeter With the supply disconnected, check the resistance. 

 4_Results :


 The voltage should change smoothly from approx. 0 V to the supply voltage (often 5 V) Resistance should change smoothly. 
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 1_Sensor:

Strain gauges MAP sensor Torque stress 

2_Equipment :

 DC voltmeter 

 3_Method(s):

the normal supply to an externally mounted manifold absolute pressure (MAP) sensor is 5 V. Check the output as manifold pressure changes either by snapping the throttle open, road testing or by using a vacuum pump on the sensor pipe.

4_Results: 

 he output should change between approx. 0 and 5 V as the manifold pressure changes. As a general guide 2.5 V at idle speed.
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1_ Sensor:

Variable capacitance 

 2_Equipment :

 DC voltmeter 


 3_Method(s) :

Measure the voltage at the sensor

 4_Results :

 Small changes as the input to the sensor is varied – this is not diffcult to assess because of very low capacitance values. 
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 1_Sensor :

Accelerometer Knock sensors 

2_  Equipment :

 Scope

3_Method(s)

tap the engine block lightly (13 mm spanner) near the sensor .

 4_Results

Oscillating output that drops back to zero If the whole system is operating, the engine will slow down if at idle speed .
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1_Sensor :
Hot wire Air fow 

2_   Equipment :

DC voltmeter or duty cycle meter

3_Method(s):

This sensor includes electronic circuits to condition the signal from the hot wire. The normal supply is either 5 or 12 V. Measure the output voltage as engine speed/load is varied

 4_Results:

The output should change between approx. 0 and 5 V as the air fow changes 0.4–1 V at idle is typical. Or depending on the system in use the output may be digital.
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1_Sensor:
Oxygen Lambda sensor, EGO sensor ,HEGO sensor 

2_Equipment :

 DC voltmeter 

 3_Method(s):

the lambda sensor produces its own voltage a bit like a battery. This can be measured with the sensor connected to the system. 

 4_Results:

A voltage of approx. 450 mV (0.45 V) is the normal f gure produced at lambda value of one The voltage output, however, should vary smoothly between 0.2 and 0.8 V as the mixture is controlled by the ECU.
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1_Sensor
Acceleration switch Dynamic position Equipment DC voltmeter 

2_Method(s)

Measure the supply and output as the sensor is subjected to the required acceleration.

 3_Results 

A clear switching between say 0 and 12 .
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 1_ Sensor 

 Rain and other unknown types. Equipment DC voltmeter 

2_Method(s) 

 Locate output wire – by trial and error if necessary and measure dry/wet output (splash water on the screen with the sensor correctly in position) 

3_Results 

 A clear switching between distinct voltage levels .

Sensor Diagnostic Methods

1_Sensor:  Thermistor Coolant sensor Air intake temperature sensor Ambient temperature sensor Etc.   2_ Equipment :  Ohmmeter    3_Method(s...